sand Casting Services
- Rapid prototyping within 1 day
- From 1PC – 500,000 PC CNC milling manufacturing
- 3-axis & 5-axis CNC machining center
- Real factory quote
- Global delivery, 3000+ customers choose Mulan MFG
Metal Sand Casting Services
Mulan MFG is a sand casting manufacturer with global parts metal casting technology and can provide complete metal sand casting services. Passed ISO9001-2015 quality certification, it produces more than 5,000 tons of metal sand casting products every year, and provides: casting mold design, casting mold manufacturing, metal sand casting, precision CNC Machining, surface treatment, heat treatment and other one-stop processing services.
Focus on metal sand casting for 15 years, with rich experience and technology, provide metal sand casting production solutions for 3000+ purchasing companies worldwide.
Metal sand casting is widely used in many industries and is one of the most cost-effective and efficient casting methods, helping to reduce product costs and lead times.
Please contact the Mulan MFG engineering team, we will evaluate your product as soon as possible, optimize product design, and provide the most competitive price and production solutions. You can try to cooperate immediately, or as a commercial reference.
Why choose metal sand casting?
The biggest feature of metal sand casting is low cost and high efficiency. For different products, manufacturing solutions are also different, requiring flexible use of technology and experience knowledge.
1. Help you reduce the purchase cost of small batch and large batch products.
2. Suitable for manufacturing large casting parts.
3. Better use of ferrous metal materials and non-ferrous metal materials.
4. Higher efficiency.
5. Products with complex shapes can be manufactured.
6. Ancient craftsmanship, modern and mature manufacturing technology.
Metal sand casting capacity
With 15 years of casting experience, we continue to invest in advanced equipment and the training of technical personnel to provide one-stop OEM metal sand casting services for various industries. More and more companies recognize our technology and high quality. We can provide complete supply chain assistance and technical support, from product design, prototype development, mold making and small batch or large batch product supply.
We use high-quality raw materials (material reports issued by large-scale authoritative enterprises) for reasonable deployment, and can cast complex-shaped metal castings. With professional technology and advanced equipment, we can produce 0.5kg-350kg casting products, and guarantee The product has no pores, cracks, deformation, etc.
Green sand Casting Services
Through the method of damp silica sand forming molds, the water binds the sand together, and the molten metal is poured into the mold to obtain the casting parts we need. Statistics show that more than half of metal castings use sand casting methods.
Shell-Mould sand Casting Services
Using resin-containing sand as a molding mold, the role of the metal mold is to make a resin sand mold cavity, and the metal solution is molded in the resin sand mold cavity. Compared with sand casting, it has better surface and dimensional accuracy and improves efficiency.
Application of sand casting parts
• Home Hardware
• Marine Hinges
• Manufacturing Equipment
• Medical Devices
• Medical Appliances
• Military & Defense
• OEM Products
• Power Systems
• Recreational Vehicles
• Restaurant Equipment
• Security Equipment
• Subsystem Enclosures
• Storm Doors
• Specialty Use Vehicles
• Truck Body
• Air Conditioning Equipment
• Audio Distribution Components
• Automation Equipment
• Bath & Shower
• Boat Builders
• Components Automation Equipment
• Computer Equipment
• Controls & Instrumentation
• Department of Defense
• Electronics & Control Cabinets
• Food Processing Equipment
• Hardware Distributors
• Heating& AC Equipment
Why Choose Sand casting Services Mulan - MFG
We have won praises from buyers all over the world for our excellent casting quality and high efficiency casting work. Our one-stop casting services include: mold design, mold manufacturing, sand core manufacturing, casting, finishing, heat treatment, assembly testing, and strict Dimension inspection and precision CNC machining.
Our advanced casting equipment, shot blasting equipment, heat treatment workshop, and professional chemical and physical laboratories better control the manufacturing and quality control of casting products. Get more information about our capabilities.
Can sand casting service accept document design?
- Master CAM
- SolidWorks Part Files
- Catia CAD/CAM
- SolidWorks Assembly Files
- 2D & 3D DXF Files
- 2D & 3D IGES Wireframe
- Other CAD/CAM Formats
- PDF, JPEG
What is metal sand casting services?
Pour the molten metal solution into the sand mold cavity and wait for it to cool, then remove the sand cavity on the outer surface to obtain metal castings. This is an efficient and economical casting process. Sand is the main casting consumable. Sand casting is very suitable. Complex geometric shapes.
In this process, vent holes and liquid metal flow lines are very critical settings, which will affect the quality of castings.
Problems often encountered in sand casting.
1. Thermal cracks
Because the product is not uniform during the cooling process, it causes cracks on the surface and inside of the product. A balanced melt flow rate is the key.
2. Stomatal defects
It is caused by uneven cooling of the product, excessively high temperature of the metal solution, or wrong setting of the sand mold density. The specific reasons should be analyzed for the location and distribution of stomata.
3. Uneven nuclear membrane traces.
Because there is no accurate positioning between the molds, the position is changed during the mold clamping process, which causes the product to shift.
4. Incomplete product
Because the temperature of the molten metal solution is too low, it cools down without smoothly flowing into the corner after being poured into the cavity. Or the casting of the product due to insufficient amount of metal solution.
How Custom metal sand casting services Works?
1. Mold core manufacturing:
The mold core can be made of wood, plastic, metal, plaster, and all prototypes of 3D printed products.
2. Mold shell:
The mold core generally needs a wooden or aluminum cast shell to work together, which can better compress the sand and compress the sand density through vibration.
3. Sand shell cavity:
Sand shell casting requires the resin sand and other mixtures to be put into the mold core and then heated and compressed to form a sand shell cavity with a firm and smooth surface.
Pour the molten metal slowly into the sand cavity at the specified temperature,
5. Casting parts :
After natural cooling, a complete product is obtained.