Investment Casting Services
- Annual output of 1,500 t of stainless steel investment casting parts
- Investment casting parts Casting capacity range: 0.025 inches to 6 inches.
- The min wall thickness is 0.02 inches.
- Investment casting rapid prototyping in 2-3 weeks.
- Delivery after 100% strict quality inspection.
- Provide investment casting parts solutions within 24 H.
- Rapid prototype investment casting through 3D printing.
Investment Casting Services
Mulan MFG has a professional metal investment casting services production line, focusing on precision stainless steel investment casting parts for 15 years. We understand that high-quality products, competitive prices and fast delivery times are very important to customers. By controlling every manufacturing link of investment casting services, we can achieve a manufacturing method of excellence, eliminate cost waste and improve quality.
- Low-cost investment casting mold.
- Can manufacture precise and complex parts.
- High-efficiency automatic Investment casting process.
- Excellent surface finish.
- Greater freedom of design for casting parts.
- One-stop metal investment casting services
Investment casting services(also known as lost wax casting services), as the most widely used casting process, has the characteristics of low cost, high reproducibility, perfect surface and high design flexibility, which is suitable for the requirements of various industries. It can save unnecessary precision machining and engraving costs and materials. Through innovative design and precision mold manufacturing, a linear tolerance of ±0.005 inches can be achieved.
Please contact the Mulan MFG foundry team for a metal investment casting services solution that will benefit you.
You can decide to buy or use it as a commercial reference.
Stainless Steel Investment casting services
A steel alloy with iron and chromium as the main components, strong and durable, strong corrosion resistance, stainless steel investment casting parts are widely used in harsh environments, such as chemical plant equipment, smelting equipment, kitchen equipment, medical equipment, urban infrastructure Facilities (trash cans, telephone poles, etc.).
Copper Alloy Investment casting services
Copper alloy precision casting is an ancient metal with strong ductility, excellent thermal and electrical conductivity, light weight and strong, easy to process, widely used in: pipe fittings, sensor components, electrical equipment, electronic accessories, etc.
Investment Casting Services ability
Important points of investment casting services
We have an experienced team of experts in investment casting services, ready to connect with you on the production solutions of precision lost wax casting parts, helping you change design defects, optimize casting efficiency, improve product quality, reduce investment costs, etc., and make the best The right decision for you and the product.
Our unparalleled high-efficiency service will save you time and waste of money, We are proud of delivering products on time and good customer service and communication.
High quality of investment casting services
Many times, customers require investment casting products to be more accurate and durable, and meet the most stringent international quality standards, especially in the aerospace and medical equipment industries. You don’t need to worry, Mulan MFG has participated in investment product procurement projects of hundreds of companies around the world, has delivered more than 80,000 tons of products, and maintains a good business relationship with supply cooperation. It is a supplier to many well-known companies in the aerospace, home appliances, chemical, consumer goods, electronics, guns, food, HVAC, marine, military, optical, railway, entertainment, security and telecommunications industries.
China automation Investment Casting Foundry
Efficient Metal investment casting services
- Internal mold design and manufacturing department.
- Precise aluminum molds create precise wax models.
- Wrap 7-10 layers of ceramic shell outside the model.
- Dry for 7 days.
- Dewaxing at 1000F-2000F temperature.
- Liquid metal is filled into the ceramic cavity.
- Strictly control the flow rate and temperature of the molten metal.
- After cooling, carry out CNC automatic splitting of the shell.
- Grinding, pickling, heat treatment.
- Precision CNC machining into the final product.
How to investment casting in Mulan MFG?
Strictly abide by 10 casting procedures and never cut corners.
According to product requirements and shape structure, create a design plan for the cavity of a high-strength metal mold with a smooth surface, and simulate the production process to optimize the quality and stability.
Use high-precision cnc machining center to engrave the designed mold cavity in hard aluminum alloy, including products with very complex structures.
Use high-pressure equipment to inject molten wax solution into the metal cavity to fix the mold and lock the sliding mold. After a few seconds of natural cooling, a complete wax model is obtained. Mulan MFG can rely on 3D printing to create a complete pull model, which is suitable for rapid prototyping and saves mold investment costs.
multiple wax molds are welded into a “tree”, allowing the metal solution to flow into the mold cavity in stages. Put the whole wax mold assembly into the ceramic slurry, generally divided into 7 times, and continue to dry to make the thickness at least 10mm.
Through high temperature, the wax in the wax mold assembly is liquefied to retain the complete ceramic cavity.
The molten metal solution is slowly introduced into the ceramic cavity. This process is critical to prevent the ceramic cavity from overheating and exploding or the flow rate is too fast to cause the product to have quality risks such as pores.
Destroy the ceramic cavity on the surface, just like eating an orange, and get the complete investment casting product inside.
The product is divided from the “tree”, and the surface is shot blasted and pickled for a long time to remove burrs and oxide layers.Make the product look more beautiful.
Carry out professional solid solution heat treatment on the product to increase product performance.
According to product design and use requirements, precise numerical control processing is performed. The minimum tolerance is ±0.01mm.
Advantages of investment casting services
Investment casting parts can select appropriate materials and mold design schemes according to the product, and flexibly respond to the risk of substandard products.
1. Precision casting services
Mulan MFG has the courage to make technological breakthroughs. It can manufacture 0.015kg small investment casting parts and perfectly create complex shapes. For many product designs, complex contour designs and smooth processing surfaces can be realized in Mulan MFG.
2. Perfect casting parts surface
The surface of a good investment casting product is smooth. This casting surface can be displayed directly outside the product, saving a lot of processing costs.
3. Precise details
Investment casting can create LOGO, text, symbols, slots, holes, etc. on the product body.
4. Low cost mold Tools
Compared with other metal processing and casting processes, the cost of investment casting molds is very economical, and practical, and rarely causes mold damage without complicated maintenance procedures, and usually uses soft materials such as aluminum alloys and uses advanced CNC machining Center, fast processing, the fastest can be completed in 2 days. It is a very cost-effective mold investment.
5. Multi-component synthesis
When your product requires a combination of multiple products, you need to pay a lot of labor costs and time. Investment casting can be combined into a finished product by bonding after the wax model is formed, saving you costs.
What is the investment casting services?
Investment casting services is also called lost wax casting services. It is a precision casting process. It is widely used in solid parts and complex hollow parts. It is suitable for metal parts made of various alloys. It is often used for castings with complex structures and demanding performance requirements. It is a very reasonable casting method for customized special tools.
Investment casting has a high degree of design flexibility and can easily cast black alloy products with holes, threads, grooves, and complex structures. And eliminate part of the secondary processing part, saving costs.
What is the difference with other casting processes?
1. Wax molds of investment casting products are formed in aluminum molds, which can create complex structures without affecting the flow of molten metal.
2. Metal castings can effectively remove excess air through the tree-shaped components during the casting process, and no air holes will appear.
3. The surface of the ceramic cavity is very smooth and air-permeable, which can ensure that the surface of the metal casting is smooth and free of pores after cooling.
4. Investment casting can replicate high-quality castings in large quantities with very high efficiency, and maintain a consistent appearance and smooth surface.
5. Different from sand casting and die casting, investment casting can use 3D printed wax patterns to manufacture rapid prototype casting parts.