Die Casting Services
- Rapid prototyping within 7 day
- From 1PC – 500,000 PC CNC milling manufacturing
- 3-axis & 5-axis CNC machining center
- Real factory quote
- Global delivery, 3000+ customers choose Mulan MFG
pressure Die Casting Services
Mulan MFG is a Chinese manufacturer specializing in metal die casting services. Provide one-stop customized die casting parts manufacturing solutions. Participated in the development and manufacturing of more than 1,000 die casting parts projects worldwide, in different industries in more than 30 countries.
We have strong manufacturing resources for die casting services and have passed ISO9001-2015 and TS16949 certification. We are committed to providing customers with the highest quality alloy die castings manufacturing services, and one-stop solutions to the manufacturing problems of complex die casting parts. With the cooperation of advanced automatic die casting equipment and experienced die casting expert team, we are in the industry’s leading die casting company.
Advanced die casting company completes all work internally.
We are die casting factory with advanced automation technology. From die casting mold design, die casting mold processing, die casting parts design, die casting production, precision CNC machining, assembly and testing, and packaging and transportation, all die casting manufacturing processes are completed in our internal workshops.
We Carry out quality control on every link, Automatic robots and monitoring systems have obtained the maximum production efficiency and minimum waste of resources for us, and provided the largest technical support services to customers. Solving problems for customers is our core value.
focused on die casting parts manufacturing for 12 years.
Provide the most efficient production solutions at the most competitive factory price, and provide the most reliable quality and after-sales service. There will be absolutely no cutting corners to reduce costs. A professional technical team will monitor the manufacturing process of die casting parts and pass reports. Share work progress with you.
Relying on a wealth of technology to establish a huge supply network on a global scale, a professional die-casting technical engineering team is ready to contact you at any time to understand detailed product requirements and characteristics, formulate complete die-casting manufacturing solutions, strictly control quality risks and deliver on time High-quality die-casting products.
Excellent Die Casting Services ability
aluminum alloy die casting Services
- Light weight, high performance, excellent corrosion resistance, multi-purpose electrical and thermal conductivity products, materials are environmentally friendly and can be recycled.
- Common aluminum alloy die-casting parts: automobile wheels, radiator equipment, electronic parts, power connectors, communication equipment, electrical enclosures, etc.
zinc alloy die casting Services
- With high strength and high thermal conductivity, it can be manufactured by cold forming and has a smooth surface.
- Zinc alloy die-casting parts are often used in: automotive circuit parts, controller components, household door handles, children’s toys, miniature models, etc.
magnesium alloy die casting Services
- With high electrical conductivity and thermal conductivity, it is mostly used in thin-walled parts. Magnesium alloy die-casting parts have very high quality stability and dimensional accuracy.
- Magnesium alloy die-casting parts are commonly used in: electronic equipment, medical equipment, power line connectors and laboratory equipment accessories.
Quality Control Of
die casting parts
Strict quality control is Mulan MFG’s corporate life. From raw materials to product packaging and transportation, every link is under our supervision, ensuring that 99% of high-quality pressure die casting Parts are delivered to customers.
01. Mold design
Use software (FMD) to simulate material flow test and test mold performance.
02. Mold material inspection.
Choose high-quality mold steel to manufacture according to product requirements and quantity.
03. Mold size control
The accuracy and surface finish of the mold are inspected through CMM.
04. Initial inspection of rough products
Carry out size inspection according to product design to prevent insufficient processing or design defects.
05. Internal inspection of materials
Use ultrasonic and magnetic powder to detect whether there are cracks inside the product material.
06. Surface treatment inspection.
Detect surface treatment results and edge burrs.
Looking for reliable die casting company in china
Rapid Responsivedie casting Services Mulan - MFG
In order to meet the needs of many customers for rapid prototyping of metal casting, Mulan MFG has established a high-speed metal casting technical team. We provide customers with small batch precision metal casting services. Suitable for early product development, testing product functionality, and equipment replacement parts.
Fast aluminum alloy die-casting is our business focus. With our professional mold design team and manufacturing team, we can build precision die-casting molds in a short period of time and conduct mold testing immediately. The internal mold workshop conducts mold processing 7*24 hours. And accept small-volume product orders for rapid production.
Mulan MFG has focused on precision metal die-casting for more than 15 years. It has established good cooperative relations with many customers, participated in many product development projects and mass production. This is one of the reasons for choosing Mulan MFG.
Advantages of Mulan MFG
die casting Services
- Have strong metal casting resources, professional metal die casting parts production line, and refuse to cut corners.
- Rich experience and excellent technical level, leading the industry.
- Professional product development work to help customers save time and solve complex problems.
- One-stop metal die casting services manufacturer, owning Mulan MFG will own the entire industry.
- To ensure the safety of customer funds, good reputation protection, used to assume responsibility.
- Communicate promptly, deliver on time, and provide authoritative data reports.
- Reasonable price, real Chinese metal die casting factory quotation.
- Professional English online team, 7*24H provides immediate technical solutions.
What is die casting services?
The molten metal solution is injected into the metal cavity through high pressure, and a large number of complex metal components are produced according to the specific structure of the mold.
Generally speaking, for metal alloy products with complex structures, die casting is a reasonable manufacturing process. Using hard steel to make complex cavities will increase the service life of the mold. High-quality products can be copied in large numbers.
The versatility, quality stability and accuracy of the die casting process have been widely used in various industries.
The difference between die casting and other casting？
Compared with other casting processes, die-casting manufacturing is more limited in the choice of materials, mainly light alloy materials, including aluminum alloys, magnesium alloys, and zinc alloys.
Because in the precision metal cavity, the product obtained is more precise, the surface is more perfect, the density of the product is also very good, and there are few pores.
There is almost no need for additional processing, but other processes require grinding the feed port or surface shot blasting or polishing. Greatly improve efficiency and save costs.
How die casting services Works?
1. Mold design:
According to product requirements and shape structure, create a design plan for the cavity of a high-strength metal mold with a smooth surface and simulate the production process to optimize the quality and stability.
2. Mold manufacturing:
Use high-precision cnc machining center to engrave the designed mold cavity with hard metal raw materials, including products with very complex structures.
3. Die-casting manufacturing:
use high-pressure equipment to inject molten metal solution into the metal cavity to fix the locking of the mold and the sliding mold. Many times we choose to use multiple cavities in the mold design, which can improve production and manufacturing efficiency.
4. Product processing:
After obtaining the product, we perform cnc machining, surface treatment, heat treatment, etc. according to the customized product requirements.
Reasonable and safe packaging allows customers to receive the most satisfactory products.